Maintenance System Consultancy

Regnus Engineering Solutions helps industrial facilities establish and refine maintenance systems built for long-term reliability and efficiency. Through a data-driven and standards-based approach, we create customized maintenance frameworks that integrate seamlessly with your operational structure. Our consultancy covers every stage—from workflow design and KPI definition to CMMS implementation—ensuring full control, traceability, and continuous improvement across all maintenance activities.

Services

Regnus Engineering Solutions delivers a structured approach to maintenance excellence—from system evaluation and capability building to full-scale implementation. Our services are designed to align your maintenance operations with global standards, improve workforce competence, and establish sustainable workflows that drive long-term reliability and performance.

System Audit

We analyze your existing maintenance systems and processes against global standards to identify priorities and define improvement actions aligned with your operational needs.

Maintenance Training

Based on the TPM (Total Productive Maintenance) philosophy, we deliver expert-level training on workflow design, process management, and best maintenance practices.

System Implementation

We apply up to 12 structured workflows that directly impact productivity and efficiency—establishing your maintenance system at its optimal operational level.

Planning & Control

We ensure smooth execution of all planning stages, from creation and implementation to monitoring and performance analysis of your maintenance activities.

Reliability Management

To ensure your equipment operates reliably and sustainably, we provide guidance on:

Data collection and classification
Risk-based maintenance planning
Failure mode and root cause analysis
Maintenance type definition
KPI management
This approach minimizes unplanned downtime and maximizes system reliability.

Autonomous Maintenance

We empower your operators—the people closest to the machines—with the knowledge and procedures required for Level 1 maintenance activities, fostering ownership and early problem detection.

5S Methodology

We integrate the 5S philosophy into your operations and spare part storage areas, ensuring order, cleanliness, and rapid accessibility to critical components.

Spare Parts Management

We incorporate every phase of your spare parts’ lifecycle into your system, reducing downtime caused by part shortages or inefficiencies.

Continuous Improvement

We develop processes that push your systems beyond manufacturer-set limits—enabling more efficient, stable, and cost-effective operations.

Budget & Cost Analysis

We provide analytical methods to visualize maintenance expenditures and support your team in managing cost control and resource allocation effectively.

CMMS / EAM System Integration

We support the selection, setup, and integration of CMMS/EAM systems to ensure digital traceability, data-driven decisions, and sustainable maintenance management.